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Why records layout Slows Chip Manufacturing progress | 000-454 test Questions and real Questions

The normal examine information format (STDF), a workhorse data structure used to pull check outcomes records from automatic examine device, is operating out of steam after 35 years. it's unable to keep up with the explosive enhance in records generated by way of greater sensors in numerous semiconductor manufacturing procedures.

First developed in 1985 by Teradyne, STDF is a binary layout that's translated into ASCII or different some layout. It has evolved over the years, however also has splintered as a variety of companies have developed their own custom taste of STDF. That has made the common far less ordinary-like.

Teradyne gave SEMI a license to control STDF as a standard in 2010. SEMI described a memory fail datalog normal (SEMI G91) under STDF, nonetheless it disbanded the STDF taskforce in 2019 to in its place pursue a greater productive, bendy commonplace with IoT-like facets that may permit adaptive trying out for true-time visibility.

here is vital for a few explanations. First, superior chips and applications are getting used in defense- and mission-vital functions, and applying facts to evade container failures is standard. 2d, most of the designs are an awful lot extra personalized than during the past, when an SoC changed into first-rate-tuned and noticeably proven after which produced in billion-unit volumes. present volumes in most market segments are an awful lot smaller, and being capable of adapt trying out round quite a lot of packaging alternatives and layouts is a must-have.

here's the place the rich Interactive test Database (RITdb) suits in. It’s the next usual to exchange STDF. The SEMI group solid is borrowing from IoT to increase RITdb. the new standard may have a SQL database and MQTT messaging, which potential statistics can move back and forth to a server. probably more of the group can see the facts are living during manufacturing and make alterations on the fly to the manufacturing of the chip, however metadata might be constant thanks to an digital identity that stays with the chip.

None of this is going to occur in a single day, of route. “This business is an exquisite sluggish-moving. things just don’t trade that frequently,” said Keith Arnold, senior director of solutions at PDF solutions. “i think STDF will doubtless be around for a very long time to return simply since it’s just ubiquitous. It’s all over.”

The human factorAs with anything, people can gum up the works. STDF is clunky and restrained — and its structure leaves a great deal for interpretation. “one of the most largest issues they see with STDF is that almost every client uses the fields in another way,” Arnold said. “however it is a standard, nothing restricts clients from putting in pretty tons something they desire. It can be so simple as a person just misspelling something because the operator has handy enter it.”

lots of that is due to how the tester interfaces with the manufacturing execution system  (MES), a computerized device used in manufacturing to document a product’s manufacturing levels. Getting associations correct is critical. That requires gathering the data and cleansing it. The information cleaning system is iterative on account of the entire own recording patterns and testing tricks.

“You just must look at the data and try to, just from experience, comprehend ‘k, I feel here's what here's — what they mean, even if they’ve executed the inaccurate box,” Arnold pointed out. “I feel here's what they imply. It takes someone who’s in fact accomplished it earlier than. They move through a fairly lengthy integration system — that’s the place they move through and do this mapping. And it’s very iterative. after which it alterations in time, which creates even more unique issues.”

here is what an iterative process seems like, in response to Arnold:

“With engineers or the manufacturer americans, they can also examine it [the data], they say, ‘I suppose here's what you intended.’ after which they do something, and that they go, ‘No, no, that’s now not appropriate. here is imagined to go there,’ or, ‘Oh, definitely you comprehend what? This container, what they need to do is they deserve to split that field into two diverse fields.’ ‘in fact? ok, fine.’ The structure is a bit restrictive. And so, if you’ve obtained further advice you are looking to put in there, both you delivery concatenating loads of things collectively, or some individuals do issues — they’ll stick it in the file identify. simply add yet another underscore and then any other parameter that no one else is aware of what that capability. however, so americans kind of do anything they should do to get all this tips in there. and then lots of the fields, they simply don’t fill in it all. Like as an example, ‘I don’t comprehend what facility this came from. Did this come from Taiwan, or did this come from Malaysia? I don't have any concept, because that tips is probably not protected. All that form of stuff is in reality vital in the event you’re attempting to bring together a large data set, and you’re attempting to do what they call alignment. And the information alignment and the entire suitable association, it’s just no longer there.”

The catchallSome operators want dumping statistics into a popular listing, called the usual information list (GDR), in a protracted string that someone farther down the road has to decode. “Engineers birth placing in txt data and frequent statistics and they birth fudging with the that means with a purpose to stick it in there,” spoke of Mark Roos, the co-chair at SEMI’s RITdb effort and CEO of Roos devices. “sure, individuals are managing to use STDF to do these more complex operations. but there are boundaries and it’s in reality clunky. every person has a private favourite method of doing it. here's a problem because how were you aware what things imply, having to code it uniquely for every product.”

there is loads of logging guidance that has to be stored, and the best vicinity to do this is the GDR.

“The widespread statistics record because it implies — it’s only a string,” pointed out Arnold. “Stick the rest you want in there. It’s pretty a good deal asynchronous. It’s hard to work out the place did that occur within the string. It is simply a dump of lots of diverse stuff, and often when we’re looking at the statistics, the engineer will ‘Oh yeah they caught all that stuff in the GDR list.’ GDR has extra facts quantity than the entire file very nearly, and it’s acquired zero constitution. And so, you just stepped off into the Wild West, and that’s what you’re counting on to do some evaluation.”

nonetheless, it can also be difficult to avoid the usage of the GDR. “Even from the design viewpoint, as an instance, once we’re shooting statistics from the design, as they stream into the realm of excessive pace interfaces, protocol-primarily based checking out, they locate that you need to keep a duplication, as an instance of the observed data popping out,” noted Brian Archer, senior team of workers options architect at Synopsys. “however there’s no precise approach to trap the same facts distinctive approaches within the equal file devoid of using the person defined registers or user defined portion of the STDF. in order that turns into a challenge, as smartly.”

No vicinity for an electronic IDThe big difficulty is associated tips. To make predictions on the die degree requires some category of electronic chip id, and a consistent method of making a choice on every chip. If the metadata is inconsistent, that creates a mess.

“when you are going make it plenty more convenient to do any variety of machine learning and mass volume statistics analysis, we’ve acquired to come up with a means to make certain that we’ve acquired constant assistance that’s being populated within the fields. for example, loads of this tips the tester already knows. The tester should simply populate it. truthfully, there’s loads of this metadata, it almost shouldn’t be the area of the engineer to come to a decision. There needs to be a tighter integration between, say STDF and the company who’s making the tester, so that the tester enterprise ensures that the data is being accurately utilized and recorded and is constant. And a part of that might require some sort of an interface to their MES gadget. which you could’t at all times necessarily depend on an operator interface, that the operator goes to supply all that as a result of loads of it is optional.”

“and you in reality would love a container that doesn’t care what you’re checking out. It simplest cares that you should deliver the structure and produce it in the future,” mentioned Roos.

Controlling the best of the metadata needs to be performed all over look at various with the aid of the tester, with an interface to the MES equipment. The idea is to automate this and remove the human from the loop in order have some consistency.

A yield administration gadget enforces one of the vital respectable habits. “When doing quantity evaluation … clients quickly recognise the want for having standardized metadata or it takes time to combination facts with the aid of labelling the information online afterwards (which you can also do),” pointed out Marie Ryan, advertising government at yieldHUB, in a contemporary blog. “during this case, it's vital that steps should still be taken to standardize datalog metadata as soon as feasible.” in case you don’t have decent facts, that you can’t run correct yield assistance.

Storing dataHaving satisfactory storage for the records is critical. YieldHUB offers up guidance a way to structure the STDF data to Boost database processing. The STDF records is going right into a yield management gadget and viewed in precise time throughout verify. Yieldhub stresses velocity and if feasible maintaining the information storage down or being prepared with the correct volume of storage. Row-stage locking tables is a technique to speed up the technique.

“AMD has a a little bit distinct structure they use. They necessary a greater hierarchical classification of constitution, since the structure of STDF is a little dated, and it matches most individuals’s wants, however AMD has some special wants, the place the records they’re accumulating sort of branches,” observed Arnold. “So it creates a fairly complicated structure. but when you've got the capacity to store the constitution and you understand what it is, it’s now not that complicated to do the evaluation. however STDF definitely doesn’t allow that. so that they have a few selections. they can either simply stick it in an external file, or they can put it in different info, like these GDRs that generate familiar statistics facts. Or they get a hold of their own structure, which is what they did.”

He noted that RITdb additionally wanted an unconstrained structure. “There are certain materials of the structure that they comprehend for sure they have to have, because it’s simply a part of their company,” talked about Arnold. “There are fab plenty, fab plenty have wafers, wafers have die, they go through distinct techniques — all that kind of stuff. That’s all first-class and first rate but when it comes to the raw verify information itself, you need the flexibleness to be in a position to define some surprisingly complicated buildings. That’s the place RITdb in fact is useful, is that it has the areas for the entire general information, the ordinary constitution, so it provides constitution where constitution is basically crucial, however also gives some flexibility and more flexibility is needed, above all within the exact collecting of the check records itself.”

STDF is not going awayDespite the entire complications, STDF may be round for ages. truly, RITdb has STDF aspects built into its block diagrams. however as chips become greater advanced, and as they are disaggregated into superior programs, the form of flexibility and uniformity provided via RITdb will become plenty more alluring.

After 35 years, the business interestingly is competent for whatever thing new.

—Anne Meixner contributed to this file.

linked stories

New records layout Boosts check Analytics

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