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Test Name : NDS Design and Implementation
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Novell and guide

Design and development of a novel sliding friction and wear tester with advanced working conditions | 050-644 Latest Questions and PDF Questions


The add-ons of mining equipment working under complicated conditions commonly suffer critical wear. in this examine, the damage of the middle plate of a scraper conveyor became taken as an example to research the exact working circumstances, as proven in Fig. 1. based on the working condition of the scraper conveyor, with the participation of coal particles and mine water, sliding friction happens between the core plate and the chain, and between the center plate and the scraper. the wear and tear of the core plate is the effect of the synergistic effect of abrasive, adhesive, and corrosive put on. the wear diagram of the scraper conveyor is offered in Fig. 2. As proven in the figure, simulated working situation checks of the center plate material must be conducted under the situations of sliding friction with the participation of abrasive coal particles and mine water. hence, the design of the tester considers the aggregate of all three conditions, as shown in Fig. 3.

determine 1

The exact wear of a scraper conveyor: (a) the working environment of the scraper conveyor; (b) the only core trough; (c) the wear and tear of the core plate.

figure 2

The friction and wear demo of a scraper conveyor.

determine 3

The schematic diagram of the design theory of a put on tester that can simulate complex working conditions: (a) the principle of sliding friction and the wear and tear tester; (b) the principle of a wet abrasive put on tester; (c) the precept of a put on tester that may simulate advanced working situations.

structure and handle/display device

determine four presents the structural diagram of the tester. The tester carries 4 components, namely a loading mechanism, a velocity-regulating mechanism, a corrosion chamber, and a manage and screen gadget. The loading mechanism carries a servo motor, a slider, a loading flange, a positive-pressure detection mechanism, a screw, a linear ebook rail, a spring, a grinding head mechanism, higher specimens, and specimens. The pace-regulating mechanism is composed of a frequency conversion motor and a spindle. The handle and monitor gadget includes electrical control system and reveal system, and the main add-ons of which encompass a servo driver, frequency converter, programmable good judgment controller (PLC), and principal laptop (notebook). The corrosion device should stay as stationary as feasible with little or no circulation and minimum vibration15. therefore, the corrosion chamber become designed to be static, and the specimen is fixed in the corrosion chamber. The upper specimen rotates and moves vertically. Relative sliding is realized by using the rotation of the upper specimen, and loading is realized by using relocating the higher specimen.

determine four

The schematic diagram of the sliding friction and put on tester that may simulate complex working situations. 1. Servo motor; 2. Slider; 3. Loading flange; 4. superb-pressure detection mechanism; 5. Screw; 6. Linear guide rail; 7. Spring; 8. Grinding head mechanism; 9. upper specimens; 10. Specimens; eleven. Frequency conversion motor; 12. Spindle; 13. Corrosion chamber; 14. Servo driver; 15. Frequency converter; sixteen. Programmable logic controller; 17. fundamental computer.

during loading, the servo motor rotates the screw, which drives the slider installed on the linear e book rail to move downward. The loading flange is connected to the slider and moves downward with it. The grinding head mechanism is connected to the loading flange and moves downward with it. The spring is installed between the loading flange and the grinding head mechanism. The upper specimen is installed on the grinding head mechanism. When the upper specimen contacts the specimen, it continues to flow downward to compress the spring and produce a spring force, which is applied to the surface of the specimen.

The relative velocity of the friction pair is adjusted by adjusting the speed of the frequency conversion motor. The output shaft of the motor is linked to the spindle by means of coupling, and the spindle is linked to the grinding head mechanism. The torque output of the frequency conversion motor is transferred to the grinding head mechanism by means of coupling and the spindle to trigger the relative sliding of the upper specimen and specimen.

The fine pressure between the surfaces of the friction pairs is transmitted to the PLC by the use of the superb-drive detection mechanism. The PLC controls the rotation of the servo motor in accordance with the set examine load value to handle the displacement of the loading mechanism and regulate the wonderful power. The relative sliding speed between the surfaces of the friction pairs is transmitted to the PLC by way of the frequency converter. The PLC controls the velocity of the variable-frequency motor in keeping with the set check velocity cost to modify the relative sliding velocity of the friction pairs. The positive drive, relative sliding speed, and torque of the variable-frequency motor are transmitted from the PLC to the computing device and displayed in precise time. The friction price is calculated from the motor torque the use of a particular components. The coefficient of friction is the ratio of the friction to the high-quality pressure. The friction and friction coefficient are displayed in real time by means of the workstation.

constitution design of the friction pair and the alternative of the corrosion medium

the novel friction and wear tester can be used to carry out assessments of different contact varieties, similar to factor, line, and surface contact, by changing the constitution of the higher specimen. The contact type of the friction pair may still be selected based on the exact working circumstances. during this work, the structure of the friction pair became designed by means of taking the middle plate and chain of a scraper conveyor as an instance. by observing the cross-sectional diagram of the friction pairs of the scraper conveyor offered in Fig. 2, it can be viewed that the contact form between the center plate and the chain is line contact. therefore, the constitution of the samples become designed as follows: the higher specimen turned into a block structure that become 14 mm lengthy, 10 mm vast, and 5 mm thick with a curved bottom; the specimen become additionally a block constitution that turned into 31 mm long, 14 mm wide, and 5 mm thick, as proven in Fig. 5. There are 4 verify positions on the tester. To enhance the convenience of the look at various installation, the lining of the specimen and the holder of the higher specimen were designed, and their fabric changed into chosen as corrosion-resistant polypropylene. The demo installation diagram is illustrated in Fig. 6. The cloth of the friction pair should still be selected in accordance with the exact working situations.

determine 5

The schematic diagram of the demo constitution.

figure 6

The pattern installing diagram.

The corrosion medium should still be prepared based on the genuine working circumstances, such because the water excellent, chemical composition of the water, and many others.

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